Engineering the Future of Unit Dose Manufacturing
Sunmings develops advanced manufacturing systems for laundry pods, dishwasher capsules and next-generation water-soluble unit dose products.
Advanced Unit Dose Manufacturing Technology
Combining precision engineering, water-soluble film processing and modular production platforms, Sunmings provides scalable solutions for the next generation of unit dose products.
Flexible Forming Platform
Flexformer™ High-speed liquid pod manufacturing technology for reliable and scalable production.
Dual Component Technology
Duplexformer™ Advanced powder-liquid forming technology for hybrid and multi-component capsules.
Upgradable Modular Design
Refill Manufacturing System Enabling concentrated cleaning solutions with reduced packaging and transportation costs.
Flexformer™
Entry-Level Flexible Unit Dose Manufacturing Platform
Flexformer™ is designed as a cost-effective entry platform for companies starting their unit dose manufacturing journey. Combining proven drum forming technology with complete engineering support, Flexformer enables efficient production of liquid pods and selected hybrid products with optimized investment.
Proven Drum Forming Technology
Reliable rotary drum forming platform for stable and efficient unit dose production.
Flexible Unit Dose Production
Manufacturing solutions for liquid pods and selected hybrid products.
Complete Manufacturing Support
From factory design and formulation to supply chain integration.
Lower Investment, Faster Start
An efficient entry platform for companies entering the unit dose market.
Duplexformer™
Hybrid Powder-Liquid Manufacturing System
Duplexformer™ is an advanced flexible manufacturing platform designed for high-complexity unit dose products. With multi-material dosing capability and scalable architecture, it enables the production of sophisticated powder-liquid, multi-component and customized capsule formats.
Multi-Component Material Integration
Advanced dosing technology enables precise combination of multiple materials within one unit dose product.
Maximum Product Flexibility
Designed for manufacturers seeking maximum freedom in formulation design and product innovation.
Scalable and Upgradeable Architecture
Modular architecture allows continuous upgrades as products, formulations and market requirements evolve.
High-Speed Industrial Production
Combining advanced forming technology with optimized automation, Duplexformer delivers higher production efficiency for demanding applications.
Flexformer™ vs Duplexformer™
Choose the right manufacturing platform based on your product complexity and production goals.
| Feature | Flexformer™ | Duplexformer™ |
|---|---|---|
| Positioning |
Entry Platform Cost-effective solution for companies entering unit dose manufacturing |
Advanced Platform High-performance solution for complex and innovative products |
| Target Customers |
New manufacturers First-time investors Growing brands |
Established brands Premium products Advanced OEM manufacturers |
| Main Structure | Rotary Drum Forming System | Flat roatry chain system |
| Product Capability |
Liquid products Simple powder-liquid products |
Multi-component products Complex unit dose formulations |
| Material Combination |
Liquid Single powder + liquid |
Multiple powders Powder + granules + liquid Multi-liquid combinations |
| Flexibility | Standardized production platform | Highly customizable manufacturing platform |
| Investment Level |
Lower investment Faster market entry |
Higher investment Maximum product capability |
| Upgrade Capability | Limited expansion capability | Modular and scalable for future upgrades |
| Production Speed | Stable industrial production | Higher production efficiency for demanding applications |
From Concept to Industrial Production
Sunmings provides complete engineering support from product concept development to commercial-scale production.
Engineering Experience
15+ years experience in water-soluble pod manufacturing.
Modular Equipment Design
Flexible platforms for different products and production scales.
Complete Process Knowledge
From formulation, materials, equipment to mass production.
Global Manufacturing Support
Supporting customers worldwide with engineering solutions.
Applications
Laundry capsules
Dishwasher Capsules
Other Applications
Turn-key Solution
Complete Factory Solutions
We provide complete factory solutions including equipment selection, production line design, process development and manufacturing optimization.
Production Planning
Feeddback & Updating
Process Optimization
